Machining is a time-consuming procedure, especially when dealing with metal parts. Milling cutters are put under a lot of stress, which is why you should invest in equipment that are intended to withstand the heat and speed of milling. Stainless steels, for example, will lose their temper when exposed to the high temperatures associated with high-speed cutting. Solid carbide end mills for sale are the best instruments you can get if you want the best results.
Many machining shops save money by buying low-quality cutting tools. Milling cutters from other countries are inexpensive, but you get what you pay for. Many of these so-called “solid carbide” end mills are just carbide tipped or coated, or are produced from low-quality carbide material. While employing these products can help you save money in the near term, you will almost certainly have to spend more money to replace them when they break down.
If you want tools that are built to last, opt for cutters constructed from high-quality carbide tool stock. End mills made of solid carbide are made to last longer without losing their cutting blades. Because carbide, a ceramic substance, is utilized to produce tool stock, it has a robust construction. The end mills and drill bits we’re familiar with are made from this robust stock, which is ground using special CNC grinders.
Tungsten carbide is used to make almost all tools. Tungsten carbide is a powdered ceramic substance in its native state. Despite being twice as rigid and dense as steel, this material cannot be used to produce tools on its own. This fine ceramic powder must be held together with a bonding substance before it can be used in tool manufacturing. Cobalt metal is utilized as a binding material in the case of tool carbide. For tool production, this final ceramic metal hybrid, or cermet, material has significant benefits over metal alloys.
The capacity of tool carbide to keep an edge is its most significant benefit. When cutting at rapid rates, the cutting tool becomes hot, and metal tools can lose their cool, leading them to soften. Because ceramics have a hard atomic structure, they do not lose their temper when spun at high speeds. These tools are significantly more sturdy than metal tools, in addition to maintaining a firm cutting edge. Metal tools can move and vibrate at high speeds. Carbide tools are less likely to oscillate because they are so rigid. Even when machining at high rates and feeds, this helps to ensure a clean cut.
If you’re shopping for high-quality solid carbide end mills, Online Carbide is the place to go. Thread mills, drill mills, stub drills, and other end mills and drill bits are among the products they make. Many of their end mills are also coated with titanium aluminum nitride, a heat-resistant coating that adds another layer of protection to your cutting tools. You may still save a lot of money on their high-performance carbide end mills because all of their tools are offered at manufacturer direct price.
Visit www.onlinecarbide.com to see their entire inventory of drill bits and solid carbide end mills for sale. You can reach out to a member of the Online Carbide team by sending an email to [email protected] or calling 630.238.1424 between the hours of 8 a.m. and 5 p.m. CST or if you have any queries regarding their products.