There is always something we can do to increase the efficiency of our machining shop. We can buy the latest 5-axis machines with improved spindles for better grip and speeds, or we can update the software suite for a more scientific approach when designing our toolpaths. However, one of the best ways to give our shops a boost is to enhance our tools so we can take full advantage of our available resources. Let’s talk about carbide end mill sets and how they can help you take your shop to the next level.
Carbide end mill sets are the perfect solution for shops that are looking to improve their machining capabilities. End mills have one job, and they do it well: cut your workpiece with precision. The carbide used in these tools can take more heat than regular steel without wearing down or bending; this allows you to increase speeds while maintaining accuracy. Carbides also reduce cutting forces which decreases vibration and chatter, ultimately resulting in a better surface finish on your part. In general, you should be able to achieve up to 25% faster feeds using carbide end mills over high-speed steel (HSS). Moreover, carbide will keep its shape better under stress compared to HSS, making them last longer before requiring replacement; thus reducing cost per piece!
Advantages Of Carbide End Mill Sets:
●Carbide can withstand higher speeds and feed rates without wearing down or breaking; this allows you to increase parts output while maintaining accuracy.
●Carbide also reduces cutting forces. Due to its increased hardness, carbide decreases vibration and chatter, giving your part a much more even and smooth finish on walls and floors.
●Carbide end mills will last longer before needing to be replaced. Carbide tools are not as sharp but retain their shape much better than other materials. This also reduces the probabilities of microfractures, extending the life of the tool and reducing change cycles by a huge margin. This, in change, drastically reduces the cost per piece.
When Should I Use Carbide Tools?
Carbide end mills should be used when machining materials that are difficult to cut, such as hardened steel, Inconel, and titanium. With the right tools in your shop, you will be able to machine these materials more efficiently and with a higher degree of accuracy, ultimately reducing scrap and increasing profits. Carbide end mill sets are perfect for shops looking to improve their machining capabilities by achieving faster feeds without sacrificing accuracy.
Shops that want to stay competitive and increase finished part volume, need to make sure their tools are up to the task. Super materials, such as carbide, usually help shops take advantage of the full potential of their hardware and software, allowing them to push feed rates to the next level, perform deeper and faster cuts, without the need of babying the machine or constant tool change.
The trick is to find the right suppliers who can guarantee reliable and cost-efficient carbide end mill sets at affordable prices. Online Carbide manufactures carbide tools for machine shops looking into new ways of maximizing productivity. They not only offer incredibly well-crafted carbide tools. They also offer manufacturer-direct prices, so you never have to pay the brand premium.
So what are you waiting for? Upgrade your tools today and see how carbide end mill sets can increase high-performance machining! For more information on carbide end mills sets or any other type of tooling, contact them at 630.238.1424. Their sales representatives will be more than happy to answer your questions.